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Additel ADT 783-3.6K Precise Pressure Controller

The Additel ADT 783-3.6K Pressure Controller is a high-performance automated pneumatic pressure controller for professional calibration laboratories and test systems, covering pressures from approximately -0.99 to 250 bar (-14.35 to 3,600 psi). Depending on the selected ADT151 pressure module, accuracy is available down to 0.01 % FS or 0.01 % RD, while control stability is <0.003 % FS with typical performance of 0.001 % FS. Two interchangeable internal pressure modules, fast pressure control in less than 10 seconds, automatic range selection and optional gauge-to-absolute pressure capability provide outstanding flexibility for demanding automated pressure calibration.

The Additel ADT 783-3.6K Pressure Controller is a high-performance automated pneumatic pressure controller designed for professional calibration laboratories, production testing and automated pressure measurement applications. With a pressure control range extending from vacuum to 3,600 psi / 250 bar, fast pressure regulation, interchangeable ADT151 reference modules and advanced automation capabilities, the ADT 783-3.6K provides an efficient solution for demanding medium- and high-pressure calibration applications.

The maximum pressure control range extends from:

-14.35 to 3,600 psi

or approximately:

-0.99 to 250 bar

The standard ADT 783-3.6K configuration is designed for:

Gauge Pressure

With an appropriate reference atmospheric pressure module installed, the system can also provide selectable:

Gauge and Absolute Pressure

operation.

Depending on the selected ADT151 pressure module, several measurement performance classes are available. Current configurations provide pressure accuracy specifications of:

0.02 % FS

0.01 % FS

or:

0.01 % RD

depending on the selected pressure module.

Pressure control stability is specified as:

<0.003 % FS

with typical performance of:

0.001 % FS

The ADT 783-3.6K also provides exceptionally fast pneumatic pressure control. Under Additel’s specified test conditions, the control response time is:

<10 seconds

Two interchangeable internal ADT151 pressure module bays allow different reference ranges to be combined in one controller. The high-pressure module bay supports ADT151 modules from the CP2K/2KM range through the CP3.6K/3.6KM range, while the low-pressure bay supports modules beginning at CP150/150M.

For professional calibration and metrological traceability of pressure controllers, pressure modules, gauges, transmitters and sensors, visit the europascal calibration service.

Your Benefits at a Glance

The Additel ADT 783-3.6K Pressure Controller provides:

  • Automated pneumatic pressure control
  • Pressure range from vacuum to 3,600 psi
  • Pressure range from approximately -0.99 to 250 bar
  • Gauge pressure control
  • Optional gauge/absolute pressure switching
  • Accuracy options of 0.02 % FS and 0.01 % FS
  • High-performance configurations down to 0.01 % RD
  • Control stability <0.003 % FS
  • Typical control stability of 0.001 % FS
  • Pressure control response time <10 seconds
  • Two interchangeable internal ADT151 pressure module bays
  • Automatic or fixed pressure range selection
  • Fast, Standard and Custom control modes
  • Maximum pressure overshoot <1 % FS
  • Maximum external load volume of 1,000 ml
  • External clean and dry air or nitrogen supply
  • Maximum supply pressure of 280 bar
  • Optional Contamination Prevention System
  • 1/4 BSP male pressure connection
  • Integrated pressure port filtration
  • Large color touchscreen
  • Remote communication
  • Automated calibration capability
  • Suitable for calibration laboratories and production test systems

Automated Pneumatic Pressure Control up to 250 bar

The Additel ADT 783-3.6K provides automated pneumatic pressure control over a remarkably wide range extending from:

-0.99 to 250 bar

or:

-14.35 to 3,600 psi

This makes the controller suitable for calibrating a wide variety of industrial pressure measuring instruments.

Unlike portable automatic pressure calibrators with an integrated pressure-generation pump, the ADT 783-3.6K is designed as a high-performance laboratory pressure controller using an:

external pneumatic pressure supply

The required pressure medium is clean and dry:

Air or Nitrogen

This architecture enables fast and highly stable automatic pressure control at pressures up to 250 bar.

External Pressure Supply up to 280 bar

The ADT 783-3.6K requires an external gas source for positive pressure generation.

Additel specifies a maximum supply pressure of:

280 bar

For optimum pressure control, the manufacturer recommends setting the source pressure to approximately 110 % of the maximum range of the installed internal pressure control module or 1 bar, whichever is greater.

A suitable high-pressure gas supply and all associated pressure components must be selected according to the required operating pressure.

This is particularly important for a pneumatic calibration system operating at pressures approaching 250 bar.

Gauge Pressure Control

The standard Additel ADT 783-3.6K configuration is designed for:

Gauge Pressure

Gauge pressure is measured relative to atmospheric pressure:

p_gauge = p_absolute – p_atmosphere

The controller covers both negative gauge pressure and positive pressure up to 250 bar.

This provides a very wide operating range for industrial gauge pressure calibration.

Optional Absolute Pressure Capability

The ADT 783-3.6K can optionally support switching between:

Gauge Pressure

and:

Absolute Pressure

when the appropriate atmospheric reference pressure module is installed.

The additional barometric reference provides the atmospheric pressure information required for the gauge-to-absolute pressure conversion.

This option is particularly useful for laboratories that need one automated pressure controller for both gauge and absolute pressure instruments.

Two Interchangeable ADT151 Pressure Module Bays

A major advantage of the Additel ADT 783-3.6K is its modular pressure measurement architecture.

The controller provides:

two interchangeable internal pressure module bays

for Additel ADT151 digital pressure modules.

The high-pressure module bay supports:

CP2K/2KM through CP3.6K/3.6KM

while the low-pressure module bay supports:

CP150/150M through CP3.6K/3.6KM

This provides considerable flexibility when configuring the pressure controller for different calibration workloads.

ADT151 CP3.6K Pressure Module

For applications requiring the full 250 bar capability, the ADT151:

CP3.6K

module provides a compound gauge pressure range of approximately:

-15 to 3,600 psi

or:

-1 to 250 bar

The CP3.6K is specifically listed by Additel as compatible with the ADT 783-3.6K.

Depending on the selected module performance class, the ADT151 architecture provides high-precision reference measurement for professional pressure calibration.

Multi-Range Pressure Calibration

Using two interchangeable internal pressure modules allows the ADT 783-3.6K to cover high pressure while maintaining improved performance at lower pressure ranges.

For example, a laboratory may need to calibrate:

  • 10 bar pressure transmitters
  • 40 bar digital pressure gauges
  • 100 bar pressure sensors
  • 160 bar pressure gauges
  • 250 bar pressure transducers

Using only a 250 bar reference range for all these applications may not provide the optimum absolute measurement uncertainty at lower pressures.

A suitable lower-range ADT151 module can therefore be installed in the second module bay.

The controller can use:

Fixed

or:

Auto

range selection to select the appropriate measurement range.

Accuracy Options

The measurement performance of the Additel ADT 783-3.6K depends on the selected ADT151 pressure module.

Available accuracy classes include:

0.02 % FS

0.01 % FS

and high-performance configurations reaching:

0.01 % RD

This allows the pressure controller to be configured according to the measurement uncertainty requirements of the application.

Precision vs. Accuracy

Additel distinguishes between:

Precision

and:

Accuracy

for the ADT783 system and its ADT151 pressure modules.

For the ADT 783-3.6K, the available precision specifications include:

0.01 % FS

0.007 % FS

or:

0.008 % RD

depending on the selected module.

Available accuracy specifications include:

0.02 % FS

0.01 % FS

or:

0.01 % RD

Precision includes error contributions such as linearity, hysteresis, repeatability, resolution and temperature compensation.

The accuracy specification additionally considers reference standard measurement uncertainty and annual drift.

This distinction is important when selecting a pressure module for professional calibration applications.

Control Stability <0.003 % FS

The pressure control stability of the Additel ADT 783-3.6K is specified as:

<0.003 % FS

Under suitable operating conditions, typical performance can reach:

0.001 % FS

Additional stabilization time may be necessary when the best 0.001 % FS performance is required.

High pressure stability is particularly important when calibrating high-resolution digital pressure gauges, reference pressure instruments and precision transmitters.

Pressure Control in Less Than 10 Seconds

Despite its pressure capability up to 250 bar, the ADT 783-3.6K provides very fast pressure regulation.

Additel specifies a control response time of:

<10 seconds

under the manufacturer’s defined test conditions.

The test condition uses a 50 ml external load volume and a 20 % pressure step, with the time measured until 0.005 % FS stability is achieved.

Achieving the tighter typical 0.001 % FS stability can require additional stabilization time.

Fast, Standard and Custom Control Modes

The ADT 783-3.6K provides three pressure control modes:

Fast

Standard

Custom

These modes allow the pressure control behavior to be adapted to the connected device and calibration procedure.

This is particularly useful when different test volumes or sensitive devices require different pressure-control characteristics.

Maximum Overshoot <1 % FS

Additel specifies maximum pressure overshoot of:

<1 % FS

Controlled pressure approach helps protect the device under test and reduces unnecessary pressure excursions during automated calibration.

This becomes particularly important at higher pressures where even a relatively small percentage of full scale represents a significant absolute pressure.

External Load Volume up to 1,000 ml

The ADT 783-3.6K supports external load volumes up to:

1,000 ml

This allows the controller to be connected to different pressure instruments, manifolds and calibration setups.

Actual pressure response depends on factors including:

  • External volume
  • Pressure step
  • Supply pressure
  • Selected control mode
  • Pressure range
  • Required stability

1/4 BSP Pressure Connection

The pressure connection of the ADT 783-3.6K is:

1/4 BSP male

All pressure ports incorporate filters in the approximately:

40 to 100 µm

range.

These filters help protect the internal pressure control system against contamination.

Optional Contamination Prevention System

An optional:

Contamination Prevention System (CPS)

is available for the ADT 783-3.6K.

A CPS is particularly useful when devices under test may contain contamination such as:

  • Oil
  • Moisture
  • Particles
  • Process residues

Preventing contamination from entering the controller helps protect the internal valves, pressure modules and pneumatic control system.

Digital Pressure Gauge Calibration

The Additel ADT 783-3.6K is particularly well suited for automatic calibration of digital pressure gauges.

A typical calibration sequence can include:

  1. Zero pressure
  2. Increasing pressure points
  3. Full-scale pressure
  4. Decreasing pressure points
  5. Return to zero

Automatic pressure control significantly reduces manual adjustment and can improve the consistency of repetitive calibration procedures.

Pressure Transmitter Calibration

The controller can also provide precise reference pressures for pressure transmitter calibration.

Typical devices include:

  • Gauge pressure transmitters
  • Smart pressure transmitters
  • Pressure transducers
  • Industrial pressure sensors
  • Absolute pressure transmitters with the appropriate reference configuration

The fast response and remote-control capability make the ADT 783-3.6K particularly suitable for automated calibration systems.

Production Pressure Testing

The ADT 783-3.6K is also suitable for repetitive production testing.

Pressure sensors and transmitters can be tested at predefined pressure points as part of an automated test sequence.

The combination of:

  • Fast pressure control
  • High stability
  • Interchangeable reference modules
  • Automatic range selection
  • Remote communication

makes the controller suitable for production and quality assurance environments.

Remote Operation and Automation

The ADT783 platform is designed for integration into automated calibration systems.

Remote communication enables the controller to be operated by calibration software, laboratory systems and custom test applications.

Additel provides programming commands as well as Modbus commands for the ADT773, ADT783 and ADT793 controller platforms.

This makes the ADT 783-3.6K particularly attractive for automated calibration benches and production test systems.

Technical Highlights

Model: Additel ADT 783-3.6K

Device type: Automated Pneumatic Pressure Controller

Maximum pressure: 3,600 psi / 250 bar

Minimum pressure: -14.35 psi / -0.99 bar

Standard pressure type: Gauge

Gauge/absolute switching: Optional

Accuracy: 0.02 % FS, 0.01 % FS or 0.01 % RD depending on module

Precision: 0.01 % FS, 0.007 % FS or 0.008 % RD depending on module

Control stability: <0.003 % FS

Typical control stability: 0.001 % FS

Control response time: <10 seconds under specified conditions

Internal pressure module bays: 2

Pressure modules: Additel ADT151

High-pressure module range: CP2K/2KM to CP3.6K/3.6KM

Low-pressure module range: CP150/150M to CP3.6K/3.6KM

Range selection: Fixed or Auto

Control modes: Fast, Standard, Custom

Maximum overshoot: <1 % FS

Maximum load volume: 1,000 ml

Pressure medium: Clean, dry air or nitrogen

Pressure supply: External

Maximum supply pressure: 280 bar

Pressure connection: 1/4 BSP male

Contamination Prevention System: Optional

Remote operation: Yes

Modbus support: Yes

Technical Data

Feature Additel ADT 783-3.6K
Device type Automated Pneumatic Pressure Controller
Pressure range -14.35 to 3,600 psi
Pressure range -0.99 to 250 bar
Standard pressure type Gauge
Gauge/absolute switching Optional
Accuracy 0.02 % FS / 0.01 % FS / 0.01 % RD
Precision 0.01 % FS / 0.007 % FS / 0.008 % RD
Control stability <0.003 % FS
Typical control stability 0.001 % FS
Response time <10 s
Internal module bays 2
Pressure modules ADT151
High-pressure modules CP2K/2KM – CP3.6K/3.6KM
Low-pressure modules CP150/150M – CP3.6K/3.6KM
Range selection Fixed / Auto
Control modes Fast / Standard / Custom
Maximum overshoot <1 % FS
Maximum load volume 1,000 ml
Pressure medium Clean, dry air or nitrogen
Pressure supply External
Maximum supply pressure 280 bar
Pressure port 1/4 BSP male
CPS Optional
Remote operation Yes
Modbus Supported

ADT 783-3.6K vs. ADT 783-1K

The ADT 783-3.6K significantly extends the pressure capability of the ADT 783-1K.

Feature ADT 783-1K ADT 783-3.6K
Maximum pressure 1,000 psi 3,600 psi
Maximum pressure 70 bar 250 bar
Minimum pressure -0.99 bar -0.99 bar
Pressure type Gauge Gauge
Gauge/absolute switching Optional Optional
Control stability <0.003 % FS <0.003 % FS
Typical stability 0.001 % FS 0.001 % FS
Response time <10 s <10 s
Module bays 2 2
Maximum supply pressure 80 bar 280 bar

The ADT 783-3.6K is therefore the preferred configuration when automatic pneumatic calibration is required beyond the 70 bar capability of the ADT 783-1K.

ADT 783 Series Overview

The Additel ADT783 family covers several pneumatic pressure ranges.

Model Maximum Pressure Pressure Type
ADT 783-D 35 psi / 2.5 bar Differential
ADT 783-1K 1,000 psi / 70 bar Gauge
ADT 783-3.6K 3,600 psi / 250 bar Gauge
ADT 783-6K 6,000 psi / 420 bar Gauge

The ADT 783-3.6K provides an excellent balance between high pneumatic pressure capability and rapid control performance.

For applications above 250 bar, the ADT 783-6K extends the pneumatic pressure capability to 420 bar.

Typical Applications

The Additel ADT 783-3.6K Pressure Controller is suitable for:

  • Digital pressure gauge calibration
  • Analog pressure gauge calibration
  • Pressure transmitter calibration
  • Pressure sensor calibration
  • Pressure transducer calibration
  • Reference pressure instrument calibration
  • Automated pressure calibration
  • Production pressure testing
  • Research and development
  • Quality assurance
  • Pressure laboratory automation
  • Multipoint pressure calibration
  • Gauge pressure calibration
  • Optional absolute pressure calibration

Typical users include:

  • Professional calibration laboratories
  • ISO/IEC 17025 calibration laboratories
  • Industrial calibration departments
  • Instrument manufacturers
  • Pressure sensor manufacturers
  • Quality assurance departments
  • Research laboratories
  • Production test facilities
  • Automated test system operators

Calibration and Service by europascal

A high-performance pressure controller requires reliable and traceable reference pressure measurement.

The interchangeable ADT151 pressure modules should therefore be included in the calibration strategy according to the pressure ranges actually used.

For systems equipped with the optional atmospheric reference module, this reference should also be considered when absolute pressure functionality is used.

The europascal calibration service provides professional calibration solutions for pressure controllers, reference pressure modules, digital pressure gauges, pressure transmitters, pressure sensors and other pressure measuring instruments.

europascal can also support customers in selecting suitable ADT151 modules, pressure ranges, high-pressure accessories and system configurations for the ADT 783-3.6K.

Why Choose the Additel ADT 783-3.6K?

The Additel ADT 783-3.6K Precise Pressure Controller combines automated pneumatic pressure control from approximately -0.99 to 250 bar, interchangeable ADT151 reference pressure modules and outstanding pressure control performance.

Depending on the selected module, accuracy options extend from 0.02 % FS through 0.01 % FS to high-performance configurations reaching 0.01 % RD.

Pressure control stability is specified at <0.003 % FS, with typical performance of 0.001 % FS, while pressure control can be achieved in less than 10 seconds under the manufacturer’s specified test conditions.

Two interchangeable internal pressure module bays, fixed or automatic range selection, optional gauge-to-absolute pressure switching, remote operation and Modbus support make the ADT 783-3.6K an excellent solution for professional calibration laboratories, automated calibration benches and production pressure test systems.

Looking for a fast and precise automated pneumatic pressure controller up to 250 bar? Contact europascal for expert advice on the Additel ADT 783-3.6K, suitable ADT151 pressure modules, accessories and professional calibration services.

Further Additel pressure controllers and calibrators from europascal can be found here.

Professional pressure calibration services from europascal can be found here.

Manufacturer information about the Additel ADT 783 can be found on the official Additel website.

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