europascal

europascal BH2-6000B Precise Hydraulic Deadweight Tester

The europascal BH2-6000B Hydraulic Deadweight Tester is a high-performance single-piston pressure standard for extreme hydraulic pressure calibration from 200 to 6,000 bar (600 MPa). It provides a standard accuracy of 0.05 % of reading, with enhanced accuracy up to 0.02 % on request. The tungsten carbide piston and cylinder, hydraulic oil operation and optional motorization, piston position visualization and automatic pressure calculation make the BH2-6000B ideal for professional high-pressure calibration laboratories.

The europascal BH2-6000B Hydraulic Deadweight Tester is a high-performance hydraulic pressure standard developed for precise calibration at extremely high pressures. With a measuring range from 200 to 6,000 bar and a standard accuracy of 0.05 % of reading, the BH2-6000B is designed for professional calibration laboratories, high-pressure measurement applications, research facilities and industrial quality assurance.

For particularly demanding applications, AREMECA specifies an enhanced accuracy of up to 0.02 % of reading on request.

The BH2-6000B is a single-piston deadweight tester. Both the piston and cylinder are manufactured from tungsten carbide, providing the mechanical properties required for pressure generation up to 6,000 bar / 600 MPa.

The instrument operates hydraulically with oil and uses calibrated stainless steel masses to generate a precisely defined force on the piston. The resulting reference pressure is based on the fundamental physical relationship between force and effective piston area.

Unlike the automatic BH4-6000B, the BH2-6000B is configured as a manually operated high-performance pressure balance in its standard configuration. Motorization, piston position visualization and automatic pressure calculation can be added as options.

europascal provides professional support for high-pressure calibration equipment, including system configuration, maintenance and calibration. The europascal calibration service provides calibration solutions for deadweight testers, pressure balances, pressure gauges, pressure sensors, pressure transmitters and other pressure measuring equipment.

Your Benefits at a Glance

The europascal BH2-6000B Hydraulic Deadweight Tester combines extremely high pressure capability with a proven physical reference principle.

Key benefits include:

  • High-performance hydraulic deadweight tester
  • Measuring range from 200 to 6,000 bar
  • Maximum pressure of 6,000 bar / 600 MPa
  • Standard accuracy of 0.05 % of reading
  • Enhanced accuracy up to 0.02 % of reading on request
  • Single-piston configuration
  • One precision piston-cylinder system
  • Tungsten carbide piston
  • Tungsten carbide cylinder
  • Hydraulic operation with oil
  • Stainless steel calibration masses
  • Standard or customer-specific local gravity
  • Manual operation in standard configuration
  • Optional motorized mass rotation
  • Optional piston position visualization
  • Optional automatic pressure calculation
  • Optional environmental sensors
  • Optional computer data transfer
  • Designed for professional high-pressure calibration

Extreme Pressure Range from 200 to 6,000 bar

The europascal BH2-6000B covers a hydraulic measuring range from:

200 to 6,000 bar

This corresponds to:

20,000 to 600,000 kPa

or:

20 to 600 MPa

The manufacturer specifies the imperial range as:

2,000 to 80,000 psi

The maximum pressure is:

6,000 bar / 600 MPa

This exceptionally high pressure capability makes the BH2-6000B suitable for calibrating specialized high-pressure instruments that are far beyond the range of conventional hydraulic deadweight testers.

Accuracy of 0.05 % of Reading

The standard accuracy of the europascal BH2-6000B is:

0.05 % of reading

For more demanding applications, AREMECA specifies:

up to 0.02 % of reading on request

The distinction between standard and optional performance is important when configuring the pressure balance for a specific calibration laboratory.

At pressures extending to 6,000 bar, the complete measurement uncertainty is influenced by several quantities.

Relevant contributions can include:

  • Calibration of the mass set
  • Effective piston area
  • Pressure coefficient
  • Pressure deformation
  • Piston-cylinder temperature
  • Local gravitational acceleration
  • Air buoyancy
  • Hydraulic fluid properties
  • Hydrostatic head
  • Repeatability
  • Sensitivity
  • Resolution and stability of the device under test

The exact uncertainty budget depends on the calibration configuration and procedure.

Physical Piston Gauge Measurement Principle

The europascal BH2-6000B operates according to the proven physical principle of a piston gauge.

The fundamental relationship is:

p = F / A

where:

p = generated pressure
F = force acting on the piston
A = effective piston area

The force generated by the calibration masses is primarily determined by:

F = m × g

where:

m = applied mass
g = gravitational acceleration

The simplified relationship is therefore:

p = (m × g) / A

For precision calibration, the actual calculation includes the relevant corrections and calibrated characteristics of the piston-cylinder system and mass set.

At pressures up to 6,000 bar, the pressure-dependent behavior of the piston-cylinder system is particularly important.

Single-Piston Configuration

The europascal BH2-6000B is explicitly specified as a:

single-piston deadweight tester

The instrument uses:

1 piston

and:

1 piston-cylinder system

to cover its specified high-pressure measuring range.

This provides a straightforward high-pressure reference system without switching between separate piston assemblies within the specified range.

Tungsten Carbide Piston and Cylinder

A particularly important feature of the BH2-6000B is the material used for its piston-cylinder assembly.

AREMECA specifies:

Piston: tungsten carbide

Cylinder: tungsten carbide

Tungsten carbide provides very high hardness and excellent dimensional stability, properties that are especially important in piston-cylinder systems operating at extremely high hydraulic pressures.

At pressures approaching 6,000 bar, mechanical deformation of the piston-cylinder assembly becomes a significant metrological consideration.

The piston-cylinder design and its calibrated characteristics are therefore central to the performance of the pressure balance.

Hydraulic Operation with Oil

The europascal BH2-6000B operates hydraulically with:

oil

The hydraulic medium transmits the pressure generated by the pressure generator to the piston-cylinder system and the connected device under test.

Correct filling, venting and cleanliness of the hydraulic circuit are important for reliable operation.

All connected tubing, fittings, adapters and devices must be specifically rated for the intended high pressure.

At pressures up to 6,000 bar, suitable high-pressure components and appropriate safety procedures are essential.

Stainless Steel Calibration Masses

The BH2 series uses calibrated:

stainless steel masses

The mass set generates the force acting on the piston.

The manufacturer offers weight sets marked according to the selected pressure unit, such as:

  • bar
  • kPa
  • psi
  • kg/cm²

The calibrated mass values, together with the effective piston area and gravitational acceleration, form the physical basis of the generated reference pressure.

Standard or Local Gravity

The force generated by the calibration masses depends directly on gravitational acceleration.

The conventional standard value is:

g = 9.80665 m/s²

AREMECA allows the pressure balance to be configured for standard gravity or a specified local gravity value.

This is important for precision pressure calibration because a relative difference in gravitational acceleration directly affects the force generated by the mass set.

Manual Operation as Standard

The europascal BH2-6000B belongs to the BH2 high-performance deadweight tester series.

In its standard configuration, the mass and piston system is operated manually.

This provides a robust physical pressure standard with a straightforward operating concept.

For laboratories requiring additional operator assistance or automation, the BH2-6000B can be expanded with dedicated options.

Optional OP0004 Motorization

The OP0004 option adds:

  • Motorized rotation of the masses
  • Piston position visualization
  • Indicator lights for operator assistance

Rotation of the piston and mass system helps reduce friction effects and supports free movement of the piston.

Motorization is particularly useful for repetitive calibration procedures and reduces manual intervention.

With OP0004, the instrument weight without the calibration masses increases from approximately 22 kg to 24 kg.

Optional OP0301 Calculator Module

For a higher level of automation, the BH2-6000B can be equipped with:

OP0301

This option adds functions such as:

  • Motorization
  • Dynamic piston position visualization
  • Environmental sensors
  • Calculator module
  • Automatic pressure calculation
  • Automatic display of generated pressure
  • Calibration data traceability
  • Computer data transfer

The calculator can use relevant parameters to determine the pressure generated by the deadweight tester.

This significantly reduces manual calculation work and allows the BH2-6000B to be incorporated into digitally supported calibration workflows.

Operating Temperature

AREMECA specifies an operating temperature range of:

18 to 28 °C

Temperature is an important influence quantity for a precision piston gauge because thermal expansion affects the effective dimensions of the piston-cylinder system.

For high-quality calibration, the actual piston-cylinder temperature must therefore be appropriately considered.

Technical Highlights

Model: europascal BH2-6000B

Device type: High-Performance Hydraulic Deadweight Tester

Configuration: Single piston

Number of pistons: 1

Measuring range: 200 to 6,000 bar

Measuring range: 20 to 600 MPa

Measuring range: 20,000 to 600,000 kPa

Manufacturer pressure range: 2,000 to 80,000 psi

Maximum pressure: 6,000 bar / 600 MPa

Standard accuracy: 0.05 % of reading

Enhanced accuracy: Up to 0.02 % of reading on request

Piston material: Tungsten carbide

Cylinder material: Tungsten carbide

Pressure medium: Oil

Calibration masses: Stainless steel

Operating temperature: 18 to 28 °C

Standard gravity: 9.80665 m/s²

Local gravity: Available

Standard operation: Manual

Motorization: Optional

Automatic pressure calculation: Optional

Computer data transfer: Optional

Technical Data

Feature europascal BH2-6000B
Manufacturer europascal Aremeca
Model BH2-6000B
Device type Hydraulic Deadweight Tester
Configuration Single piston
Number of pistons 1
Measuring range 200–6,000 bar
Measuring range 20–600 MPa
Measuring range 20,000–600,000 kPa
Manufacturer psi range 2,000–80,000 psi
Maximum pressure 6,000 bar / 600 MPa
Standard accuracy 0.05 % of reading
Enhanced accuracy Up to 0.02 % on request
Pressure medium Oil
Piston material Tungsten carbide
Cylinder material Tungsten carbide
Calibration masses Stainless steel
Operating temperature 18–28 °C
Standard gravity 9.80665 m/s²
Device weight without masses Approx. 22 kg
Weight with OP0004/OP0301 Approx. 24 kg
Standard operation Manual
Motorization Optional
Automatic pressure calculation Optional
Data transfer Optional

BH2-6000B vs. BH4-6000B

The europascal Aremeca portfolio includes both the BH2-6000B and the BH4-6000B for extremely high hydraulic pressures.

The main difference is the level of integrated automation.

Feature BH2-6000B BH4-6000B
Measuring range 200–6,000 bar 200–6,000 bar
Maximum pressure 6,000 bar 6,000 bar
Accuracy 0.05 % 0.05 %
Piston configuration Single piston Single piston
Standard operation Manual Automatic
Motorized operation Optional Integrated
Piston position visualization Optional Integrated
Automatic pressure calculation Optional Integrated
Computer data functions Optional Integrated

The BH2-6000B is particularly suitable when a robust manually operated physical pressure standard is preferred.

With options such as OP0004 or OP0301, additional motorization and calculation functionality can be added.

The BH4-6000B is the alternative when these automatic functions are required as an integral part of the standard instrument configuration.

Position within the BH2 High-Pressure Series

The BH2 series provides several models for extremely high hydraulic pressure calibration.

Model Measuring Range Accuracy
BH2-2000B 40–2,000 bar 0.02 %
BH2-2500B 40–2,500 bar 0.02 %
BH2-3000B 40–3,000 bar 0.02 %
BH2-4000B 40–4,000 bar 0.02 %
BH2-5000B 40–5,000 bar 0.02 %
BH2-6000B 200–6,000 bar 0.05 %
BH2-7000B 200–7,000 bar 0.05 %

The BH2-6000B therefore marks the transition into the particularly high-pressure section of the product family.

Its lower pressure limit is 200 bar, while its maximum pressure reaches 6,000 bar.

Typical Calibration Applications

The europascal BH2-6000B Hydraulic Deadweight Tester is designed for comparison testing, adjustment and calibration of mechanical and electronic pressure measuring instruments.

Typical devices under test include:

  • High-pressure gauges
  • Digital pressure gauges
  • High-pressure sensors
  • Pressure transducers
  • Pressure transmitters
  • Pressure switches
  • Reference pressure instruments
  • Hydraulic high-pressure measurement systems
  • Specialized high-pressure test equipment

Typical users include calibration laboratories, pressure instrument manufacturers, high-pressure component manufacturers, research institutes, industrial quality assurance departments and specialized test facilities.

Calibration and Traceability

A high-pressure deadweight tester is a physical reference standard and should be regularly calibrated according to its use and metrological requirements.

Important components and parameters include:

  • Piston-cylinder assembly
  • Effective piston area
  • Pressure deformation characteristics
  • Calibration mass set
  • Gravity value
  • Temperature behavior
  • Repeatability
  • Sensitivity

The europascal calibration service provides professional calibration services for pressure balances, deadweight testers, pressure gauges, sensors, transmitters and other pressure measuring equipment.

europascal can also provide support with maintenance, system configuration and selection of suitable high-pressure calibration equipment.

Why Choose the europascal BH2-6000B?

The europascal BH2-6000B Precise Hydraulic Deadweight Tester provides a physical pressure reference for extremely demanding applications from 200 to 6,000 bar.

Its single-piston design uses a tungsten carbide piston and tungsten carbide cylinder for operation at pressures up to 600 MPa.

With a standard accuracy of 0.05 % of reading and enhanced performance up to 0.02 % on request, the BH2-6000B provides a powerful solution for professional high-pressure metrology.

The standard manually operated configuration provides a robust and straightforward pressure standard. Optional motorization, piston position visualization and automatic pressure calculation allow the system to be expanded according to laboratory requirements.

For laboratories that require reliable physical pressure generation up to 6,000 bar without the fully automatic configuration of the BH4 series, the BH2-6000B provides an excellent combination of pressure capability, flexibility and metrological performance.

Looking for the europascal BH2-6000B or a hydraulic pressure calibration solution up to 6,000 bar? Contact europascal for expert advice, system configuration and professional calibration services tailored to your requirements.

Further products from europascal Aremeca can be found here.

Manufacturer information about the europascal BH2-6000B can be found on the official Aremeca Instrumentation website.

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